What is the function of bottling machine?

13 Apr.,2024

 

Our Accutek sales engineers know the liquid packaging industry. We are proud to offer our clients a wide variety of different water bottling equipment. We offer everything you need for a water bottle filling machine line. Our bottle filling equipment is manufactured to the strictest quality standards in sanitary conditions that ensure we deliver the best possible products to our valued customers. The bottle filling equipment we offer our clients is ideal for filling a variety of liquids from water thin to highly viscous products. Call for a quote no matter your packaging challenges.

Bottled Water Filling Machine Technology Choices

Our Accutek sales engineers know the liquid packaging industry. We are proud to offer our clients a wide variety of different water bottling equipment. We offer everything you need for a water bottle filling machine line. Our bottle filling equipment is manufactured to the strictest quality standards in sanitary conditions that ensure we deliver the best possible products to our valued customers. The bottle filling equipment we offer our clients is ideal for filling a variety of liquids from water thin to highly viscous products. Call for a quote no matter your packaging challenges.

Bottled Water Filling Machine Technology Choices

Accutek water bottle filling machines can use one of four technologies to fill a container with a specified quantity of water; timed flow, fill to level, piston, and metered flow. Timed flow fillers are less complicated and, therefore, more economical with consistently accurate doses. Fill to level or overflow fillers make filled bottles appear to be filled to the same level on the retail shelf. Positive displacement pump fillers are noted for accurate and repeatable fills.

Timed Flow Water Bottle Filling

There is an entry-level liquid filling machine, the Mini Pinch, that works well as a water bottle filler. For faster and more efficient water bottling, the top of the line Auto Pinch can fill up to twelve containers per cycle.

The Mini-Pinch is a liquid filling machine well suited for filling aqueous solutions and thin oils. The Mini-Pinch, equipped with six nozzles, is a timed flow volumetric filler with a fill rate of up to six ounces per second. An experienced operator can fill up to two thousand five hundred smaller bottles per hour; it is also highly accurate even when filling 10 ml. bottles. Larger bottles, 500 ml, for instance, require longer fill times. Bottle filling equipment using pinch valve product contact parts can be autoclaved for easy cleaning.

The Mini-Pinch comes complete with an adjustable tabletop stand, fill wand, and individual flow controls. Six stainless steel fill nozzles, silicone or vinyl food grade tubing, pinch valve system with an easy to operate microprocessor make this an ideal low volume, entry-level water bottle filling machine.

When you are bottling water, the bottles must be free of contaminants before filling. The Accutek Automatic Bottle Washer prepares bottles for filling. The bottle washer can be ordered with up to three nozzles per container for as many as twelve stations to wash, rinse, and dry your containers before filling.

Fill to Level

Accutek filling machines, using fill to level technology, ensure that water filled bottles on the retail shelf appear to contain the same amount of product, no matter the minor irregularities between bottles. Accutek’s Semi-Automatic Pressure Overflow Filler (SAPOF) is well suited for filling liquids with low to medium viscosities and is perfect for bottling water. The versatile SAPOF machines are versatile fillers able to accommodate various container shapes and types, such as rigid plastic, metal, or glass. These machines can handle fill sizes from ounces to gallons for water and other beverages.

Automatic models have a heavy-duty stainless steel frame, a 10′ long, 4 ½” wide, variable speed conveyor, six stainless steel positive off nozzles, a diving head, and an automatic bottle-indexing unit. The machine can be moved from one filling line to another in a matter of minutes with its locking casters to accommodate different existing containers, labeling, and capping setups.

Accutek’s overflow filling machines are best suited for filling liquids with low to medium viscosity. These fillers are most ideal for filling foamy products at higher speeds. Our overflow filling machinery can fill products such as sauces, syrups, light gels and shampoos, foamy cleansers and chemicals, water, fruit juice, wine, tea, and other noncarbonated aqueous beverages.

Piston Bottle Filling

Accutek piston fillers, semi-automatic and automatic, will reliably fill your containers with the correct water amount. The piston diameter and the stroke length set the volume of liquid pumped into a container. Accutek SVF machines fill a single bottle at a time. The fully automatic AVF machine fills twelve containers per cycle with automated container handling.

Accutek’s piston filling machines can fill thin products or fill thicker products and products with pulp. All our piston filling machines have a heavy-duty stainless steel frame with all product contact parts made of food grade materials.

Accurate fill quantities can be achieved by piston fillers. The amount of product dispensed by a piston filler is determined by cylinder diameter and piston stroke length. Accutek SVF and AVF models are piston fillers with the model number indicating cylinder size and the number of fill nozzles.

 

Metered Flow Water Bottle Filling

Accutek positive displacement pump fillers count pump shaft rotations to determine the fill level. Accutek sells a manual single container PD filler and at the high end is an automatic machine that fills twelve containers at a time.

Completing a Water Bottling Line

You will also need a cap orienter, capper, and labeler after the juice filling machine. Conveyors and turntables that move containers between machines are also needed. Accutek manufactures several different model machines for each function, providing our customers with the best solution for packaging their products. All contact surfaces are 304 or 316 stainless steel, making our machines corrosion resistant and easy to sanitize.

Accutek is a one-stop-shop supplying our customers with a complete packaging line, installation, and service with a single purchase order. We supply liquid filling machines for water, juice, beverage, dairy, brewing, distilled spirits, wine, pharmaceutical, nutritional, industrial cleaners, household products, and chemical industries. Every component of the complete packaging line is rigorously tested during the line integration process. Customers can come to Accutek for factory acceptance testing before carefully crating and shipping their order from Vista, California.

Contact your Accutek sales engineer to help you choose the best Accutek liquid filling machines for your water products. Combining our products and services can help make your water bottling process more profitable in the coming years.

 

Weight fillers accurately weigh the product and container being filled. The weight filler tares the weight of the empty container then begins to fill the container to the weight programmed into the PLC. Weight fillers are used a lot in the filling of such items as vegetable oils, sesame oils and other types of products that are filled to a weight and not a volume. Filling Equipment Company also offers multiple-head weight fillers.

What is the function of bottling machine?

Products & Tools Used in the Bottling Industry