What Is a Spout Pouch and Why Does It Exist?

04 Feb.,2023


spout pouch for juice

Spout packaging has changed the game for the food and beverage markets. Nielsen stated that spout pouch beverage sales reached about $200 million annually in 2020. This is ten times what the market was in 2010.

In fact, during the pandemic, a bar was able to remain open during a health crisis and sell its ingeniously named cocktail to the public. The “Fauci Pouchy” became popular for being inventive, and people took to social media posting themselves with the drink and a hashtag dedicated to it. That’s how Capo Deli survived the pandemic.

But spout pouches are not just for cocktails. There’s so much you can pack in this packaging to enjoy all the benefits that come with it. Let’s discuss with Dymapak.


Spout Pouches Explained

A spout pouch is a type of flexible packaging that’s customizable and versatile. They’re better for the environment than rigid packaging, like plastic bottles, tins, and plastic tubs. This packaging is used for energy drinks, baby food, cocktails, and petrol station screenwashing.

Manufacturers use spout pouch packaging for vegetable puree and fruit juice when it comes to children’s food. Spout pouches for baby food are wide enough to fill and dispense the fluids but narrow enough to avoid spilling the liquid during use.

The packaging is also ideal for keeping washing detergents and home cleaning products. Some of the benefits of spout pouches include:

  • Spout pouches allow you to custom print the packaging and include brand information for your marketing efforts, making them stand out on retail shelves.
  • Spout pouches are cheaper than most traditional packaging options.
  • Spout pouch packaging evacuates up to 99.5% of the contents, reducing food waste.
  • Spout pouches are highly convenient as consumers can easily access the product on the go.
  • The packaging comes in numerous spout options targeting different demographics. For instance, sports cap spouts are designed for juice spouts targeting sportspeople, while kid-friendly spouts target children.

What Are Spout Pouches Made Of?

The material used in creating a spout pouch is significant to the practicality and efficiency of the packaging. The material finishing is also essential since some brands want the packaging to be clear, allowing consumers to see the product.

A typical spout pouch is built of numerous layers of various barrier materials that have been laminated to form one continuous sheet. The main materials used in constructing spout pouches include polyester, polypropylene, and aluminum foil.

A spout pouch has three layers:


The Outer Layer

The outer layer holds the brand message and graphics which are meant to lure in consumers. The perfect material for the finish is kraft paper because it is natural and eco-friendly.

Kraft paper is aesthetically appealing, durable, and robust, guaranteeing premium quality packaging.


The Middle Layer

The middle layer is the most essential part of a spout packaging. It’s made using aluminum foil, polyethylene terephthalate, or metalized film.

While aluminum offers a shelf life of 20 months, the metalized film keeps products fresh for 13 months. Moreover, aluminum foil provides better protection and is, of course, more appealing.

Metalized film is not as durable as aluminum and is used for fast-moving products and low-packaging solutions.


The Inner Layer

Linear low-density polyethylene is used to create this layer of the spout pouch because it is FDA-approved.

The material makes it effortless to heat seal the packaging, offering your items a tamper-proof seal. Consumers are confident in your brand as they’re reassured packages aren’t opened.


Are Spout Pouches Child-Resistant?

Packaging design is crucial for making the product accessible to the consumer. Still, it’s also essential to make it inaccessible to children, especially if the spout pouch packaging stores, if ingested, potentially harmful products like cleaning products and washing detergents.

Child-resistant spout pouches have caps that are difficult to open for children. Adults need to press down before turning to open. This packaging is also ideal for cosmetic products as children may experience adverse health effects if they ingest these products.


Uses for Spout Pouches

Spout pouches are used for packaging both edible and non-edible fluids. Their flexibility allows them to store wine and beers, milk and yogurts, tea and coffee drinks, sport and energy drinks, vinegar, water, etc.

Regarding non-edible goods, spout pouches package hand soaps, insect repellants, detergents, and bleach.

They also package farm produce like nuts, seeds, and pet food. They store baby food too.


Spout Pouches for Hand Sanitizer

The pandemic has created a greater need for hand sanitizers than ever before. As companies look for more sustainable packaging for hand antiseptic solutions, the spout pouch is an ideal option.

The film structure in the spout pouch needs to be powerful enough to hold the hand sanitizer and feature film laminations that can withstand the aggressive nature of the sanitizer’s alcohol.

Also, the spout pouch’s flexible shape and lightweight nature allow companies to ship more products to meet demand, cut shipping costs, and reduce carbon emissions.


Spout Pouches for Liquid Cosmetics

Skincare brands want to be environmentally friendly as the number of consumers who want to work with sustainable brands increases. Therefore, companies use spout pouches for their moisturizers, cleansers, and skin exfoliators.

The resealable and flexible design makes spout pouches efficient for cosmetic packaging.


Spout Pouches for Infused Beverages

Spout pouches are suitable for infused beverages like iced tea and iced coffee due to their ability to expand without tearing. The barrier film laminated layers of a spout pouch ensure beverages do not pour and can only be accessed via the spout.

To fill the package with fluids, ensure you purchase the spout with the cap removed. You can also get a spout pouch with a large opening on the side for liquid filling, after which you will heat seal the opening.

Standup spout pouches can also come with an opening at the top for heat sealing after filling them.


Spout Pouches for Moisture-Proof Storage

Spout pouches offer moisture-proof storage for food products. It also protects items from light, contamination, and oxidation.

Safeguarding food contents from moisture is crucial for extending the product’s shelf life. Bacteria need moisture to thrive, and any humidity that enters the spout pouch will make the food go bad before the expiration date.


Spout Pouches for Concentrates

Concentrates can come from hemp or cannabis plants, leaves, and flowers, while extraction can be alcohol or solvent-based.

To store cannabis concentrate, you need to keep moisture, heat, air, and light away. That’s why you need spout pouches to maintain the integrity of your hemp concentrate.


Make Your Spout Pouches Child-Resistant with Dymapak

Dymapak is the number one solution provider to help meet your growing need for a child-proof spout pouch packaging solution. Our spout pouch packaging will prove helpful to your business if you sell food products, beverages, cannabis, and detergents.



Spout pouches are better than plastic and glass bottles for cocktails and drinks. They are lightweight, easier to transport, and occupy less space. This allows more products to be transported, which means less shipping costs and lower greenhouse gas emissions.

Spout pouches have different spout options, and the spout offers convenience to the consumer as they can consume the contents on the go. Even better, they’re child-resistant and compliant with the Poison Prevention Act.

Therefore, use spout pouches for your hand sanitizer, infused beverages, concentrates, food, and liquid cosmetics. Contact us today to get started.



Effect of Polyethylene Film Thickness on the Antimicrobial Activity of Embedded Zinc Oxide Nanoparticles | PMC

Hand Sanitizers and Coronavirus (COVID-19) | familydoctor.org

Cannabis (Marijuana) Concentrates DrugFacts | National Institute on Drug Abuse (NIDA)