Automated adjustment without manual intervention. The advantage of automated adjustment lies in the ability to achieve a fully automated production process, completing various adjustments without manual intervention.
(1) Automated adjustment without manual intervention. The advantage of automated adjustment lies in the ability to achieve a fully automated production process, completing various adjustments without manual intervention. By utilizing advanced electronic control systems and servo drive technology, machines can automatically adjust the positions, speeds, and gaps of various components according to preset parameters, thereby accommodating the processing needs of cardboard of different sizes and specifications. For example, in components such as the feeding unit, printing unit, slotting unit, die-cutting unit, and automatic box gluing unit, by inputting the size information of the order via a touchscreen, the system can automatically adjust the parameters of each component, achieving automatic feeding, printing, slotting, die-cutting, and gluing of cardboard, thus realizing a fully automated production process.
(2) Fast operating speed. By adopting advanced transmission systems, servo motors, and control technology, carton packaging machinery can operate at extremely high speeds, with a maximum mechanical speed of up to 400 pieces/min. The advantages of high-speed operation are reflected in the significant improvement in production efficiency, allowing the machine to complete more processing tasks in the same amount of time, thereby reducing production costs and increasing capacity and competitiveness. At the same time, high-speed operation can effectively shorten production cycles, meet customers' urgent demands for product delivery times, and enhance the service level and market competitiveness of enterprises.
(3) The advanced non-stop version change function improves production efficiency. The traditional version change process usually requires a shutdown, while the non-stop version change technology allows the machine to change versions while in production operation, eliminating the need for downtime, thus greatly saving version change time and improving production efficiency. The realization of this function relies on advanced control systems and automated equipment, enabling the hanging and changing of printing plates during machine operation without affecting the production process. Through non-stop version change technology, the machine can quickly adapt to different production needs in a short time, achieving rapid conversion and thereby enhancing production flexibility and diversity.
(4) High-precision drive gears and keyless connecting rings are used to ensure transmission accuracy and printing registration. The high-precision drive gears are made of high-quality alloy steel, treated with carburizing quenching and grinding processes, achieving a tooth surface hardness of 60 to 62 HRC, providing excellent wear resistance and strength. This design ensures high-precision transmission of the drive gears, effectively improving the machine's operational stability and transmission efficiency, while also guaranteeing the accuracy of printing registration, thus ensuring product quality and consistency. At the same time, the keyless connecting ring, as a component connecting the shaft and the gear, ensures that the transmission system does not develop gaps during long-term use, enhancing the reliability and stability of the transmission.
(5) The equipment is stable and reliable, easy to operate, and has low maintenance costs. The carton packaging machinery demonstrates characteristics of stability and reliability, ease of operation, and low maintenance costs in terms of technical features and advantages. First, the equipment adopts advanced automation technology, utilizing techniques such as independent drive by servo motors to achieve automated adjustment functions, reducing the need for manual intervention, thereby improving production efficiency and lowering operational difficulty. Second, the structural design of the equipment has been carefully optimized, using high-quality materials and precision manufacturing processes to ensure the stability and reliability of the equipment. At the same time, the equipment is equipped with advanced non-stop version changing functionality, allowing for the replacement of printing plates during the production process without the need to stop, further enhancing production efficiency and operational convenience. Third, the maintenance costs of the carton packaging machinery are relatively low. Due to the use of reliable transmission systems and wear-resistant materials, the likelihood of machine failures during use is reduced, decreasing the frequency of repairs and replacement of parts, effectively lowering the operational costs for enterprises.